--- title: Case Study - Audi TT Production description: Learn more about Screwdriving Technology for Automotive and Body Construction in our Case Study - Audi TT Production --- [Skip to the main content.](https://www.weberusa.com/case-study-audi-tt-production#main-content) - [✆ Service & Spare Parts](https://www.weberusa.com/spare-parts-department) - [✉️ Email](mailto:sales@weberusa.com) [![WEBER Nav Logo](https://www.weberusa.com/hs-fs/hubfs/Logo%20-%20Brand/WEBER%20Nav%20Logo.png?width=300&height=100&name=WEBER%20Nav%20Logo.png "WEBER Nav Logo")](https://www.weberusa.com/?hsLang=en) [![WEBER Nav Logo](https://www.weberusa.com/hs-fs/hubfs/Logo%20-%20Brand/WEBER%20Nav%20Logo.png?width=300&height=100&name=WEBER%20Nav%20Logo.png "WEBER Nav Logo")](https://www.weberusa.com/?hsLang=en) - [Products & Solutions ](https://www.weberusa.com/case-study-audi-tt-production#) - [ Products ](https://www.weberusa.com/case-study-audi-tt-production#) - [ Handheld Screwdrivers ](https://www.weberusa.com/product-handheld-screwdrivers) - 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[ Fixtured Screwdriver SEV-C for Human Robot Collaboration ](https://www.weberusa.com/product-fixtured-screwdrivers-fixtured-screwdriver-sev-c-for-human-robot-collaboration) - [ LWR Screwdriver for Lightweight Robots ](https://www.weberusa.com/product-fixtured-screwdrivers-lwr-screwdriver-for-lightweight-robots) - [ Inserting Systems ](https://www.weberusa.com/product-inserting-systems) - [ Handheld Insertion System HPP ](https://www.weberusa.com/product-inserting-systems-handheld-insertion-system-hpp) - [ Fixtured Insertion System PEB ](https://www.weberusa.com/product-inserting-systems-fixtured-insertion-system-peb) - [ Feeding Systems ](https://www.weberusa.com/product-feeding-systems) - [ Bowl Feeder ZEB ](https://www.weberusa.com/product-feeding-systems-bowl-feeder-zeb) - [ Step Feeder ZEL ](https://www.weberusa.com/product-feeding-systems-step-feeder-zel) - [ Bulk Storage Hopper BB ](https://www.weberusa.com/product-feeding-systems-bulk-storage-hopper-bb) - [ Profile Feed Tubes ](https://www.weberusa.com/product-feeding-systems-profile-feed-tubes-for-special-materials) - [ Control Systems ](https://www.weberusa.com/product-control-systems) - [ Process Controller C30S ](https://www.weberusa.com/product-control-systems-process-controller-c30s) - [ Process Controller C50S ](https://www.weberusa.com/product-control-systems-process-controller-c50s) - [ Function Controller C10 / C15 ](https://www.weberusa.com/product-control-systems-function-controller-c10-c15) - [ Touch Screen Function Controller CU30 ](https://www.weberusa.com/product-control-systems-touch-screen-function-controller-cu30) - [ System Solutions ](https://www.weberusa.com/case-study-audi-tt-production#) - [ Setting System for Blind Rivet Nuts and Bolts SBM25 ](https://www.weberusa.com/system-solutions-setting-system-for-blind-rivet-nuts-and-bolts-sbm25) - [ Flow Drilling Joining System RSF ](https://www.weberusa.com/system-solutions-flow-drilling-joining-system-rsf) - [ Thermal Setting System for Multi-Layer Structures TSS ](https://www.weberusa.com/system-solutions-thermal-setting-system-for-multi-layer-structures-tss) - [ Spin Pull Blind Rivet Nut Installer SBM ](https://www.weberusa.com/system-solutions-captive-insert-setting-system-spin-pull-process-sbm) - [WEBER Technology ](https://www.weberusa.com/case-study-audi-tt-production#) - [ Feed While You Drive | Swivel Arm ](https://www.weberusa.com/weber-technology/feed-while-you-drive-swivel-arm) - [ Screwdriving and Feeding Technology ](https://www.weberusa.com/weber-technology-screwdriving-and-feeding-technology) - [ Technical Cleanliness ](https://www.weberusa.com/weber-technology-technical-cleanliness) - [Applications ](https://www.weberusa.com/case-study-audi-tt-production#) - [ Aviation ](https://www.weberusa.com/applications-aviation) - [ Automotive and Body Assembly ](https://www.weberusa.com/applications-automotive-and-body-construction) - [ Case Study: Audi TT Production ](https://www.weberusa.com/case-study-audi-tt-production) - [ Telecommunications ](https://www.weberusa.com/applications-telecommunications) - [ Woodworking ](https://www.weberusa.com/applications-woodworking) - [ Consumer Products ](https://www.weberusa.com/applications-consumer-products) - [ Medical ](https://www.weberusa.com/applications-medical-devices) - [ Case Study: Multi-Screw Feeder ](https://www.weberusa.com/case-study-multi-screw-feeder) - [ Case Study: Medical Pin Feeder ](https://www.weberusa.com/case-study-medical-pin-feeder) - [ Pre-Fabricated Construction ](https://www.weberusa.com/applications-pre-fabricated-construction) - [Contact Us ](https://www.weberusa.com/case-study-audi-tt-production#) - [ Sale Rep Locator ](https://www.weberusa.com/find-a-weber-representative) - [ Request a Quotation ](https://www.weberusa.com/request-a-quote) - [ General Inquiries ](https://www.weberusa.com/contact-us-general-inquiries) - [ Support ](https://www.weberusa.com/case-study-audi-tt-production#) - [ Spare Parts ](https://www.weberusa.com/spare-parts-department) - [ Product Training ](https://www.weberusa.com/product-training) - [ Service ](https://www.weberusa.com/service) - [ Career Center ](https://www.weberusa.com/weber-career-center) - [About Us ](https://www.weberusa.com/case-study-audi-tt-production#) - [ About WEBER Group ](https://www.weberusa.com/about-weber) - [ Doing Business with WEBER ](https://www.weberusa.com/case-study-audi-tt-production#) - [ Credit Application ](https://cus.bectran.com/customer/regis/login.jsf;jsessionid=01A64ED23BA89EE1698401A63E16EC30?linkCode=YgVPi1772qdNhz245180aPw&gId=2451&dswid=-8342) - [ ISO 9001 Certificate ](https://www.weberusa.com/hubfs/Data%20Sheets%20and%20Brochures/WEBER_ISO9001-2015-Zertifikat.pdf) - [ Terms & Conditions ](https://www.weberusa.com/terms-and-conditions) - [Blog & Educational Resources ](https://www.weberusa.com/case-study-audi-tt-production#) - [ WEBER News & Blog ](https://www.weberusa.com/blog) - [ Educational Resource Library ](https://www.weberusa.com/weber-resource-library) Search Toggle Menu Search Toggle Menu - [Products & Solutions ](https://www.weberusa.com/case-study-audi-tt-production#) - [ Products ](https://www.weberusa.com/case-study-audi-tt-production#) - [ Handheld Screwdrivers ](https://www.weberusa.com/product-handheld-screwdrivers) - [ Pneumatic Screwdrivers HSP ](https://www.weberusa.com/product-handheld-screwdrivers-pneumatic-screwdrivers-hsp) - [ DC Electric Screwdriver HSE ](https://www.weberusa.com/product-handheld-screwdrivers-dc-electric-screwdriver-hse) - [ Handheld Screwdriver HET ](https://www.weberusa.com/product-handheld-screwdrivers-handheld-screwdriver-het) - [ Fixtured Systems ](https://www.weberusa.com/product-fixtured-screwdriving-systems) - [ Fixtured Screwdrivers SER / SEB ](https://www.weberusa.com/product-fixtured-screwdrivers-fixtured-screwdrivers-ser-seb) - [ Fixtured Screwdrivers SER-L / SEV-L ](https://www.weberusa.com/product-fixtured-screwdrivers-fixtured-screwdrivers-ser-l-sev-l) - [ Vacuum Fixtured Screwdriver SEV ](https://www.weberusa.com/product-fixtured-screwdrivers-vacuum-fixtured-screwdriver-sev) - [ Extended Vacuum Screwdriver SEV-E ](https://www.weberusa.com/product-fixtured-screwdrivers-extended-vacuum-screwdriver-sev-e) - [ Fixtured Nutdrivers/Torquing SEM / SEK ](https://www.weberusa.com/product-fixtured-screwdrivers-fixtured-nutdrivers-torquing-sem-sek) - [ Fixtured Screwdriver SEV-C for Human Robot Collaboration ](https://www.weberusa.com/product-fixtured-screwdrivers-fixtured-screwdriver-sev-c-for-human-robot-collaboration) - [ LWR Screwdriver for Lightweight Robots ](https://www.weberusa.com/product-fixtured-screwdrivers-lwr-screwdriver-for-lightweight-robots) - [ Inserting Systems ](https://www.weberusa.com/product-inserting-systems) - [ Handheld Insertion System HPP ](https://www.weberusa.com/product-inserting-systems-handheld-insertion-system-hpp) - [ Fixtured Insertion System PEB ](https://www.weberusa.com/product-inserting-systems-fixtured-insertion-system-peb) - [ Feeding Systems ](https://www.weberusa.com/product-feeding-systems) - [ Bowl Feeder ZEB ](https://www.weberusa.com/product-feeding-systems-bowl-feeder-zeb) - [ Step Feeder ZEL ](https://www.weberusa.com/product-feeding-systems-step-feeder-zel) - [ Bulk Storage Hopper BB ](https://www.weberusa.com/product-feeding-systems-bulk-storage-hopper-bb) - [ Profile Feed Tubes ](https://www.weberusa.com/product-feeding-systems-profile-feed-tubes-for-special-materials) - [ Control Systems ](https://www.weberusa.com/product-control-systems) - [ Process Controller C30S ](https://www.weberusa.com/product-control-systems-process-controller-c30s) - [ Process Controller C50S ](https://www.weberusa.com/product-control-systems-process-controller-c50s) - [ Function Controller C10 / C15 ](https://www.weberusa.com/product-control-systems-function-controller-c10-c15) - [ Touch Screen Function Controller CU30 ](https://www.weberusa.com/product-control-systems-touch-screen-function-controller-cu30) - [ System Solutions ](https://www.weberusa.com/case-study-audi-tt-production#) - [ Setting System for Blind Rivet Nuts and Bolts SBM25 ](https://www.weberusa.com/system-solutions-setting-system-for-blind-rivet-nuts-and-bolts-sbm25) - [ Flow Drilling Joining System RSF ](https://www.weberusa.com/system-solutions-flow-drilling-joining-system-rsf) - [ Thermal Setting System for Multi-Layer Structures TSS ](https://www.weberusa.com/system-solutions-thermal-setting-system-for-multi-layer-structures-tss) - [ Spin Pull Blind Rivet Nut Installer SBM ](https://www.weberusa.com/system-solutions-captive-insert-setting-system-spin-pull-process-sbm) - [WEBER Technology ](https://www.weberusa.com/case-study-audi-tt-production#) - [ Feed While You Drive | Swivel Arm ](https://www.weberusa.com/weber-technology/feed-while-you-drive-swivel-arm) - [ Screwdriving and Feeding Technology ](https://www.weberusa.com/weber-technology-screwdriving-and-feeding-technology) - [ Technical Cleanliness ](https://www.weberusa.com/weber-technology-technical-cleanliness) - [Applications ](https://www.weberusa.com/case-study-audi-tt-production#) - [ Aviation ](https://www.weberusa.com/applications-aviation) - [ Automotive and Body Assembly ](https://www.weberusa.com/applications-automotive-and-body-construction) - [ Case Study: Audi TT Production ](https://www.weberusa.com/case-study-audi-tt-production) - [ Telecommunications ](https://www.weberusa.com/applications-telecommunications) - [ Woodworking ](https://www.weberusa.com/applications-woodworking) - [ Consumer Products ](https://www.weberusa.com/applications-consumer-products) - [ Medical ](https://www.weberusa.com/applications-medical-devices) - [ Case Study: Multi-Screw Feeder ](https://www.weberusa.com/case-study-multi-screw-feeder) - [ Case Study: Medical Pin Feeder ](https://www.weberusa.com/case-study-medical-pin-feeder) - [ Pre-Fabricated Construction ](https://www.weberusa.com/applications-pre-fabricated-construction) - [Contact Us ](https://www.weberusa.com/case-study-audi-tt-production#) - [ Sale Rep Locator ](https://www.weberusa.com/find-a-weber-representative) - [ Request a Quotation ](https://www.weberusa.com/request-a-quote) - [ General Inquiries ](https://www.weberusa.com/contact-us-general-inquiries) - [ Support ](https://www.weberusa.com/case-study-audi-tt-production#) - [ Spare Parts ](https://www.weberusa.com/spare-parts-department) - 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[X ](https://twitter.com/WEBER_USA) [YouTube ](https://www.youtube.com/user/WeberScrewdriving) #### PRODUCTS - [**Handheld Screwdrivers**](https://www.weberusa.com/product-handheld-screwdrivers) - [Pneumatic Screwdrivers HSP](https://www.weberusa.com/product-handheld-screwdrivers-pneumatic-screwdrivers-hsp) - [DC Electric Screwdriver HSE](https://www.weberusa.com/product-handheld-screwdrivers-dc-electric-screwdriver-hse) - [Handheld Screwdriver HET](https://www.weberusa.com/product-handheld-screwdrivers-handheld-screwdriver-het) - [**Fixtured Systems**](https://www.weberusa.com/product-fixtured-screwdriving-systems) - [Fixtured Screwdrivers SER / SEB](https://www.weberusa.com/product-fixtured-screwdrivers-fixtured-screwdrivers-ser-seb) - [Vacuum Fixtured Screwdriver SEV](https://www.weberusa.com/product-fixtured-screwdrivers-vacuum-fixtured-screwdriver-sev) - [Fixtured Screwdrivers SER-L / SEV-L](https://www.weberusa.com/product-fixtured-screwdrivers-fixtured-screwdrivers-ser-l-sev-l) - [Extended Vacuum Screwdriver SEV-E](https://www.weberusa.com/product-fixtured-screwdrivers-extended-vacuum-screwdriver-sev-e) - [Fixtured Nutdrivers / Torquing SEM / SEK](https://www.weberusa.com/product-fixtured-screwdrivers-fixtured-nutdrivers-torquing-sem-sek) - [Fixtured Screwdriver SEV-P for Lightweight Robots](https://www.weberusa.com/product-fixtured-screwdrivers-lwr-screwdriver-for-lightweight-robots) - [Fixtured Screwdriver SEV-C for Human Robot Collaboration](https://www.weberusa.com/product-fixtured-screwdrivers-fixtured-screwdriver-sev-c-for-human-robot-collaboration) - [**Inserting Systems**](https://www.weberusa.com/product-inserting-systems) - [Handheld Insertion System HPP](https://www.weberusa.com/product-inserting-systems-handheld-insertion-system-hpp) - [Fixtured Insertion System PEB](https://www.weberusa.com/product-inserting-systems-fixtured-insertion-system-peb) - [**Feeding Systems**](https://www.weberusa.com/product-feeding-systems) - [Bowl Feeder ZEB](https://www.weberusa.com/product-feeding-systems-bowl-feeder-zeb) - [Step Feeder ZEL](https://www.weberusa.com/product-feeding-systems-step-feeder-zel) - [Bulk Storage Hopper BB](https://www.weberusa.com/product-feeding-systems-bulk-storage-hopper-bb) - [Profile Feed Tubes for Special Materials](https://www.weberusa.com/product-feeding-systems-profile-feed-tubes-for-special-materials) - [**Control Systems**](https://www.weberusa.com/product-control-systems) - [Process controller C30S](https://www.weberusa.com/product-control-systems-process-controller-c30s) - [Process controller C50S](https://www.weberusa.com/product-control-systems-process-controller-c50s) - [Function Controller C10 / C15](https://www.weberusa.com/product-control-systems-function-controller-c10-c15) - [Touch Screen Function Controller CU30](https://www.weberusa.com/product-control-systems-touch-screen-function-controller-cu30) [![Request a Quote](https://no-cache.hubspot.com/cta/default/9021871/d0bac6b8-bb82-47e7-b2c0-cb35de38b8db.png)](https://cta-redirect.hubspot.com/cta/redirect/9021871/d0bac6b8-bb82-47e7-b2c0-cb35de38b8db) #### SYSTEM SOLUTIONS - [Setting System for Blind Rivet Nuts and Bolts SBM25](https://www.weberusa.com/system-solutions-setting-system-for-blind-rivet-nuts-and-bolts-sbm25) - [Flow Drilling Joining System RSF](https://www.weberusa.com/system-solutions-flow-drilling-joining-system-rsf) - [Thermal Setting System for Multi-Layer Structures TSS](https://www.weberusa.com/system-solutions-thermal-setting-system-for-multi-layer-structures-tss) - [Captive Insert Setting System (Spin-Pull Process) SBM](https://www.weberusa.com/system-solutions-captive-insert-setting-system-spin-pull-process-sbm) ![Flexi - Step feeder ZEL](https://www.weberusa.com/hs-fs/hubfs/Images/Flexi%20Cards/Flexi%20-%20Step%20feeder%20ZEL.jpg?width=300&name=Flexi%20-%20Step%20feeder%20ZEL.jpg) #### WEBER Technology - [Feed While You Drive | Swivel Arm](https://www.weberusa.com/weber-technology/feed-while-you-drive-swivel-arm) - [Screwdriving and Feeding Technology](https://www.weberusa.com/weber-technology-screwdriving-and-feeding-technology) - [Technical Cleanliness](https://www.weberusa.com/weber-technology-technical-cleanliness) ##### ![Quote Box - Grass America](https://www.weberusa.com/hs-fs/hubfs/Quote%20Box%20-%20Grass%20America.jpg?width=400&name=Quote%20Box%20-%20Grass%20America.jpg) #### **Applications** - [Aviation](https://www.weberusa.com/applications-aviation) - [Automotive and Body Assembly](https://www.weberusa.com/applications-automotive-and-body-construction) - [Case Study: Audi TT Production](https://www.weberusa.com/case-study-audi-tt-production) - [Telecommunications](https://www.weberusa.com/applications-telecommunications) - [Woodworking](https://www.weberusa.com/applications-woodworking) - [Consumer Products](https://www.weberusa.com/applications-consumer-products) - [Medical](https://www.weberusa.com/applications-medical-devices) - [Case Study: Multi-Screw Feeder](https://www.weberusa.com/case-study-multi-screw-feeder) - [Case Study: Medical Pin Feeder](https://www.weberusa.com/case-study-medical-pin-feeder) - [Pre-Fabricated Construction](https://www.weberusa.com/applications-pre-fabricated-construction) [![Local Rep image v2](https://www.weberusa.com/hs-fs/hubfs/Local%20Rep%20image%20v2.png?width=400&name=Local%20Rep%20image%20v2.png)](https://www.weberusa.com/find-a-weber-representative?hsLang=en) #### **Contact Us** - [Sale Rep Locator](https://www.weberusa.com/find-a-weber-representative) - [Request a Quotation](https://www.weberusa.com/request-a-quote) - [General Inquiries](https://www.weberusa.com/contact-us-general-inquiries) - [Career Center](https://www.weberusa.com/weber-career-center) #### **Support** - [Spare Parts](https://www.weberusa.com/spare-parts-department) - [Product Training](https://www.weberusa.com/product-training) - [Service](https://www.weberusa.com/service) ![Quote Box - Paul Morley](https://www.weberusa.com/hs-fs/hubfs/Quote%20Box%20-%20Paul%20Morley.jpg?width=550&name=Quote%20Box%20-%20Paul%20Morley.jpg) [![WEBER - Resource Library CTA v2](https://www.weberusa.com/hs-fs/hubfs/WEBER%20-%20Resource%20Library%20CTA%20v2.jpg?width=250&name=WEBER%20-%20Resource%20Library%20CTA%20v2.jpg)](https://www.weberusa.com/weber-resource-library?hsLang=en) #### **About Us** - [About WEBER Group](https://www.weberusa.com/about-weber) - Doing Business with WEBER - [Credit Application](https://cus.bectran.com/customer/regis/login.jsf;jsessionid=01A64ED23BA89EE1698401A63E16EC30?linkCode=YgVPi1772qdNhz245180aPw&gId=2451&dswid=-8342) - [ISO 9001 Certificate](https://www.weberusa.com/hubfs/Data%20Sheets%20and%20Brochures/WEBER_ISO9001-2015-Zertifikat.pdf) - [Terms & Conditions](https://www.weberusa.com/terms-and-conditions) Subscribe to stay up-to-date on our latest news and educational content! #### **Blog & Educational Resource Library** - [WEBER News and Blog](https://www.weberusa.com/blog) - [Educational Resource Library ](https://www.weberusa.com/weber-resource-library) ##### Case Study: # Audi TT Production Audi GmbH approached Weber Screwdriving Systems Inc. with an application to fasten aluminum and steel together without the use of welding, or riveting. The client had a requirement for one sided installation for all applications due to the clearance issues of the chassis components they would be assembling. This required a new process to successfully join these materials, and Weber Screwdriving Systems provided the answer. As anyone in BIW will tell you, joining different types of sheet metals together from a single side is a difficult task at the best of times. “Rivet style” methods of fastening typically require a two sided approach to prevent the part surface from deflecting under the load produced by installation. Welding also poses its own set of problems as welding two dissimilar metals together is challenging. The solution is a new, high performance method of joining sheet metals together via a process called flow drilling. Flow drilling incorporates a screw design with a special tip that is designed to generate heat upon contacting the part surface at high RPM and pressure, then flow the material behind the part to around twice its original thickness, then generating its own threads. The result of this method of fastening is a strong single sided water and air tight joint yielding zero debris from the process with no need for pilot holes. This technology is now being sought after by numerous automotive manufacturers to develop the next generation of light weight automobiles providing high efficiency and performance.   # We make automation easy #### Custom Screwdriving Solutions + Industry-Leading Support   [![Request a Quote](https://no-cache.hubspot.com/cta/default/9021871/d0bac6b8-bb82-47e7-b2c0-cb35de38b8db.png)](https://cta-redirect.hubspot.com/cta/redirect/9021871/d0bac6b8-bb82-47e7-b2c0-cb35de38b8db) ##### [![Globe Icon](https://www.weberusa.com/hs-fs/hubfs/Images/Icons/Globe%20Icon.png?width=40&name=Globe%20Icon.png) FIND A WEBER REPRESENTATIVE](https://www.weberusa.com/weber-representative-locator?hsLang=en) SUBSCRIBE SUBSCRIBE ABOUT WEBER ABOUT WEBER WEBER Schraubautomaten GmbH is a family-run, innovative company that places great emphasis on the sustainable design of the value chain. The results are good, high quality products with maximum process reliability, which make production processes more efficient. Your success is our success. USA HEADQUARTERS USA HEADQUARTERS **WEBER Screwdriving Systems Inc.** 149 Knob Hill Road Mooresville, NC 28117, USA Tel 704-360-5820 sales@weberusa.com **WEBER Group Headquarter** WEBER Schraubautomaten GmbH Hans-Urmiller-Ring 56 82515 Wolfratshausen, Germany Tel. +49 8171 406-0 Fax +49 8171 406-111 E-Mail: info@weber-online.com [![WEBER Nav Logo](https://www.weberusa.com/hs-fs/hubfs/Logo%20-%20Brand/WEBER%20Nav%20Logo.png?width=120&height=40&name=WEBER%20Nav%20Logo.png) ](https://www.weberusa.com?hsLang=en) - [Designed and developed by **Trending Up Strategy**](https://www.trendingupstrategy.com/) © 2026 WEBER Screwdriving Systems, Inc. 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