Product manufacturers face many challenges every day. Equipment failure, product damage, scrap, and unplanned downtime all adversely impact production and inevitably, your bottom line.
Wasted time is another issue, and when products or production lines require rework due to your existing screwdriving systems inconsistencies and failures, it may be time for an upgrade. Let's discuss how you can eliminate rework with the right automated screwdriving system from WEBER.
Products aren't the only thing that you may need to rework in your operations to streamline production and eliminate wasted time, materials, and resources. Sometimes you have to rework parts of your assembly line and require flexibility within your automated fastening application.
There are even situations where reworking parts of your operation is part of the production line. For example, when you need to switch out materials or fastener bits.
Here are the common elements that manufacturers may need to rework within their operations:
If you find that any of these concerns are creating product damage, scrap, or require reworking, you may need to upgrade your operations to a WEBER screwdriving solution.
Various screw types and product materials present different challenges. For example, pointed screws could cause problems and some materials require more precision than others. Product materials include any of the following:
WEBER looks to solve the challenges product manufacturers face to help them eliminate rework, scrap, and damaged parts and products. Here are some signs that it’s time to upgrade your automated screwdriving systems to a reliable WEBER solution:
If the screw is completely misaligned, the screw will dig into the side of the part instead of fitting properly. It could damage parts or require operators to rework the part to get the fastener to fit securely.
WEBER offers their Vacuum-Fixtured Screwdriver SEV to ensure that every screw drives correctly. The vacuum system holds the screw in place and is ideal for hard-to-reach screwdriving locations or when you need to solve fastener orientation challenges.
Screwdriving into soft materials may increase the risks of jams. The softer the material is the easier it is for the tip of the fastener to catch in the recess on the side and jam. The use of blunt-end screws can alleviate this problem.
Also, WEBER’s Control Systems, like their C30S, give you complete control over the assembly process. Preset torque, speed, angle and depth and access data help you evaluate the process.
WEBER solves some of the most challenging aspects of screwdriving applications. They make automation easy with their custom automated screwdriving solutions. Reduce failure rates, increase joining efficiencies and help error-proof your assembly processes.
Ready to upgrade your automated screwdriving applications to avoid reworking parts, products, and equipment? Contact us today to request a free quote.