30 Days until WSG-11S & WSG-11M Systems are available

 

Sure Tork II System

   
   

Capabilities beyond Fastening.

With the extensive features built into the SureTork® Controller, it is often used as a diagnostic tool to determine various joint characteristics such as strip-out torque, prevailing or drag torque, fastener yield point, and so on. Taking the data learned from the analysis, proper assembly torque values can be confidently assigned to your process. Often, the SureTork® Controller is used as a QC tool to check core hole size consistency, fastener and/or part quality. Additionally, the SureTork® Controller's datalogging capabilities provide the ability to compare between part batches, shift changes and line maintenance or adjustments
Unparalleled Weber Service and Support. Weber's position as the market leader has been built upon the cornerstone of outstanding customer service and support. Our network of experienced local representatives is among the highest trained in the industry. Weber's factory trained field service technicians back these same representatives with start-up assistance, field service and trouble shooting when needed, and personnel training. Service training seminars can be conducted in your plant or at our factory and certificates are available for QC and ISO documentation.

• Control up to 4 spindles from 1 CPU
• 31 Programs per Spindle - each Program can have up to 25 Steps
• Wide Variety of Strategies and Diagnostic Functions available
• Torque Ranges from 1 to 100 Nm
• Any combination of Local and Remote stations is possible
• Statistical Analysis, Data Collection, Password Protection

The modular design of Weber's extremely durable spindles
and sensors give SureTork II the flexibility to tackle
the most complex fastening applications. From “micro” screws
for eyeglasses to M10 bolts for truck engines, this intelligent
system can be configured to cover a wide range of torque angle and depth
strategies and countless fastener types. A robust user interface allows for
easy integration of the controller into a complete and comprehensive assembly
system. Connect the SureTork II to a PLC, proximity sensors, vision systems
or other peripherals and controllers, for your complete assembly solution!

FEATURES:
CPU and Graphic Interface
9.4” Color Touch Screen
Configurable to display 1-4 channels

Up to 4 Spindles from 1 CPU Graphical Interface Unit

Torque Ranges
Multiple sections from 1-100 Nm.
Each channel individually configured

31 Programs per spindle with up to 25 Steps for each Program
Program selection via customer interface

Available Strategies:
Torque Control
Angle Control
Torque Control with Angle Monitoring
Angle Control with Torque Monitoring
Time Control
Depth Control (Analog or Digital)
Release Strategy
User Defined Discrete Input

Diagnostic Functions:
Customer Interface Diagnostics
Transducer Diagnostics
Remote I/O & Drive Unit Communications Diagnostics
Data Logging of all faults, program changes, and modifications
Motor Test Functions

Password Protection and Security
Multiple levels:
Administrative - Programmer - Operator

Advanced Easy Level Programming Features:
Program Features: NOK Jump to next step

Program Management:
Selectable Steps and strategies for statistical data collection
Parameter back-up capabilities:
Back-up restores last saved or original shipped configuration
Statistics and Data Collection
Results for last 2000 rundowns
Population Statistics
Recursive Statistics
Unlimited Sample Size
Raw Data Display
Accept / Reject / Cycle Counters


Rundown Failure Log
Quick analysis of last five rundown failures


Print Features
Configurable serial port

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Fastening Control and Monitoring System

Intelligence ...Quality Assurance

 

Sure Tork I System

 
   
 

 
     
   

Standard Features Include:


Torque resolution of 0.001 Nm and Angle resolution of 1.0 degree

Automatic Reversing: Release Segment

By means of a "release" segment which will reverse the bit by a specified number of degrees and a specified torque limit, disengaging of the driver bit from the fastener.

Eliminates sticking of the bit in the part while preventing loosening of the fastener during this process.

Automatic transducer verification after every cycle:

Called "auto zero" and "span check", the system automatically checks to see that the transducer returned to its "zero" point and that it can read its full range of torque.

Automatic system calibration every time you "power up":

Can be accomplished via the I/O port, (user discretion).

Automatic update of Fault Log:

Automatically records the last 25 instances of program changes or system faults by date and time to simplify troubleshooting.

Interconnect ports for:

PLC I/O

Network

Printer

Full statistical capability for the last 3600 cycles.

Available as printed reports or in an on-line view mode.

Security features prevent unauthorized changes.